Beijing HENVEN Experimental Equipment Co., Ltd.
Beijing HENVEN Experimental Equipment Co., Ltd.
  • Thermal Shock Test Device
  • Thermal Shock Test Device

HCJ-1 Thermal Shock Test Device

It is used to test the material properties of substances under high-temperature conditions, as well as the reaction rate, reaction kinetics, activation energy, etc. between different reactants under high-temperature conditions.

Application fields include aerospace, metal smelting and other industries.

Instrument Feature of HCJ-1 Thermal Shock Test Device

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    The purpose of this device is to determine the thermal shock resistance of materials based on their damage degree after samples of specific shapes and sizes undergo sudden temperature changes caused by rapid heating and cooling under specified test temperatures and cooling medium conditions. According to user requirements, it can realize the reciprocating placement of samples of a certain volume between high temperature and low temperature, as well as between high temperature and water. After the samples undergo sudden temperature changes due to rapid heating and cooling, their thermal shock resistance is determined based on the damage degree. The device consists of two units: a high-medium temperature test unit and a high-temperature water test unit.

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    In the high-medium temperature test unit, both the high-temperature furnace and the medium-temperature furnace are heated by silicon carbide tubes, which can reach temperatures within 1400℃. The low-temperature furnace is also heated by silicon carbide tubes and can reach temperatures within 1400℃. The two furnaces are placed horizontally (or vertically according to user selection), with the high-temperature furnace on the left and the low-temperature furnace on the right. In the high-temperature water test unit, the high-temperature furnace is on the left, and the constant temperature water bath is on the right. Samples are heated in the high-temperature furnace and then pushed horizontally (or vertically according to user selection) into the constant temperature water bath.

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    The two test units can respectively complete multiple repeated rapid heating and cooling shocks between the high-temperature furnace and the low-temperature furnace, as well as between the high-temperature furnace and the constant temperature circulating water tank, thereby completing the thermal shock performance test of the samples. During the test, the transfer of samples from the high-temperature zone to the low-temperature zone can be completed quickly. To prevent the samples from cooling significantly during the transfer process, corresponding control measures are taken to ensure that the temperature does not fluctuate significantly, which would otherwise affect the test results.

Instrument Parameter of HCJ-1 Thermal Shock Test Device

In this device, both the high-temperature furnace and the low-temperature furnace are heated by silicon carbide tubes. The two furnaces can realize continuous temperature rise adjustment from room temperature to 1400℃ and can maintain a constant temperature at any point.


High-Temperature Furnace (High-Temperature Zone Of Thermal Shock Test)

Heater Material

Silicon Carbide Tube Element

Maximum Operating Temperature

1400℃

Temperature Control Accuracy

Better Than ±0.5℃

Length Of Constant Temperature Zone

90mm

Inner Diameter Of Furnace Chamber

50mm

Maximum Allowable Error Of Thermocouple

±0.25%t

Distance From Thermocouple Measuring End To Sample

Less Than 8mm

Maximum Heating Rate

40C/min

Temperature Field Uniformity In Constant Temperature Zone

≤±2℃

Temperature Rise Of Furnace Wall Surface

≤45℃

Vacuum Unit

Vacuum degree ≤ 10Pa, pumping speed 4L/s, vacuum gauge accuracy: relative indication error 3%

Gas Circuit Unit

This unit is equipped with a 3-channel gas mass flow controller, enabling continuous adjustment of gas flow rates for 3 gas paths with a range of (0~100) ml/min. The 3-channel mass flow controller is suitable for inert protective atmospheres such as N₂, Ar, and He. It is also equipped with solenoid valves, allowing automatic switching between the 3 gas paths.


control system

It can control the heat output voltage of the high-temperature furnace and low-temperature furnace according to the feedback signal from the temperature controller, thereby realizing temperature control inside the furnaces.

It can automatically set the type of reaction gas and control the gas flow rate by controlling the 3-channel mass flow meter, solenoid valve, etc.

It can automatically evacuate and display the vacuum degree inside the furnace in real-time.

It can control the transfer mechanism to automatically transfer between the high-temperature furnace and the low-temperature furnace, or between the high-temperature furnace and the circulating water tank.

Experimental procedures can be set, including parameters such as vacuum evacuation, vacuum degree setting, protective atmosphere type, gas flow rate, experimental temperatures of high and low temperature zones, constant temperature time, and number of thermal shock test cycles. Once the program is set, the system can operate automatically without manual intervention.

Interlock protection: It is equipped with interlock protection functions against over-temperature, over-current, misoperation, etc., which can produce an interlocking effect with the heating unit. This ensures that when the equipment encounters unexpected situations, timely protection can be provided for hardware or software.

Operation alarm: When the heating unit, vacuum unit, or gas circuit unit malfunctions, an automatic alarm will be triggered. The alarm adopts an audible and visual alarm mode, and can be cleared through the configuration software or the buttons on the control cabinet.


Constant Temperature Circulating Water Tank

Temperature Range

-20~100℃, the circulating water tank is equipped with both heating and cooling functions, and can maintain a constant water temperature at any point within the range of -20~100℃.

Temperature Control Accuracy

Better than 0.1℃

Water Tank Capacity

20L

Water Tank Material

304 stainless steel, with insulation materials to be added in the interlayer. The total thickness of the inner wall, outer wall and insulation layer shall be ≥ 30mm.

The temperature difference between the inlet water temperature and outlet water temperature during the sample quenching process: ≤ 5℃

It has heating and refrigeration functions. Through setting, it can automatically track and adjust the temperature of the circulating water, with adjustable outlet flow rate. Meanwhile, it is equipped with low liquid level and over-temperature alarm as well as protection functions.

Sample Clamping And Transfer Mechanism

It consists of a central rod and sample fixtures, enabling the clamping and automatic transfer of samples with different shapes and sizes.

No mechanical collision will occur during the sample transfer process, which could otherwise cause sample damage.

The sample can be automatically and rapidly switched among the high-temperature furnace, low-temperature furnace, and circulating water tank. The switching time is controllable and less than 2s.

sample specifications

Material

Any material can be used as long as it can withstand temperatures below 1400℃

Shape and Size

Any sample of any shape is acceptable as long as its length, width, and height are all within 30mm




Thermal Analysis Accessories of HCJ-1 Thermal Shock Test Device

Beijing HENVEN provides various crucibles such as alumina, zirconia, graphite, quartz, aluminum, platinum, and stainless steel, which can meet almost all material testing and application needs.


Thermal Analysis Accessories of HCJ-1 Thermal Shock Test Device


Different measurement modes, different temperature ranges, different sample morphologies..

The instrument can be equipped with conventional brackets, corrosion-resistant brackets, and high-sensitivity brackets, which are suitable for different sample conditions and testing requirements.



Thermal Analysis Accessories of HCJ-1 Thermal Shock Test Device



Constant temperature control system , including constant temperature gas chromatography, mass spectrometry, and infrared spectroscopy connectors; constant temperature zones.


It has excellent expandability and can be coupled with Fourier Transform Infrared Spectrometer (FTIR), Mass Spectrometer (MS), and Gas Chromatograph (GC) to complete secondary detection of gas products from thermal analysis experiments. Temperature range: room temperature ~ 200℃, temperature control accuracy: ±0.1℃.



Thermal Analysis Accessories of HCJ-1 Thermal Shock Test Device



DSC optional accessories


UV curing system: It can realize the curve measurement of rapid curing of monomer and multimer solutions under irradiation of light with a certain intensity.


DSC optional accessories                     DSC optional accessories

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